AkRacingHome       Tips for buying a used IQ Race Sled    Ak Racing Garage

 

Go to the Polaris link below and print a copy of ALL the tech Upgrade info for the 2005 and 2006 IQ. There are about 12 upgrades for each year that should have been done to the sled as per the Polaris recommendations. Ask if every update was made.

Take a piece of carpet or something like that with you because you will have to flip the sled on its side to get all the weight off the skis and track to get a real good look underneath.

Take a good flash light with you and look at every component I mention below with a good light.

Start by opening the hood and check and ask about the following.

1.  Check the timing box (small electronic box by the chain case) and see what letter it is switched to, it should be on "D" or "E" if it is on any other letter ask why and ask if the timing was checked and adjusted as per the 2005 Race manual.  The ’06 has no timing box so disregard this one.

2.  Check the slop in the chain by grabbing the Driven Clutch and moving it back and forth. There should be almost no free play in the chain, it should be nice and tight, if you move the driven clutch forward and back there should be very little slop. if there is slop or free play, check the chain adjustment screw and see how much of the screw is showing, ask how often they had to adjust the chain, how new the chain is and if they replaced the gears when they replaced the chain. We went through 3 chains on our IQ's but the gears were fine and were not replaced. Most IQ’s that were raced have had the chain replaced a few times, just ask how new the chain is.  The ’06 has problems in the chaincase that have to be addressed.  There must be a slip gear in the ’06, make sure the slip gear was installed.   And the lower bearing Must be replaced with the self aligning bearing.  If the self aligning bearing is not installed the snap ring that holds the bearing will pop out and destroy the chaincase.  Self aligning bearings cost about $45 and will ensure no chaincase problems. 

3.  Check the brake pads, IQ's had great breaks but they would fade when used a lot. When they fade they get hot and weld themselves to the rotor, look on the rotor for signs of excessive heat and wear. Look at the pads and see how much pad is left. Ask if they ever experienced brake fade or overheating. Fast aggressive riders use the brakes a lot.

4.  Check the bulkhead under the engine and shock tower mounts for any cracks or damage or weld repairs. SnoX sleds that are ridden hard get pounded and have to be welded but if repaired properly it will be no problem for freestyle or jumping big. Ask if they ever needed to weld the chassis or bulkhead or anything else on the sled.  If yes just look at the spot and see if it was done properly.

5.   With the hood up have a friend grab the front of the sled where the front grab bar is molded into the plastic and lift up and down, now look in the engine compartment and look at the black steel bumper where it attaches to the bulkhead by the shock towers. The 4 bolts (7/16" heads) holding the bumper are only visible from the inside of the tub. This steel internal bumper should not move and the 4 bolts should be tight, if there is slop or play in the bumper the bolts may be stripped. The bolts thread into the tubing of the bumper and strip out very easily.  This can be repaired by a longer bolt and nut.  Ask if they ever had trouble with the bumpers coming loose.  The ’06 has a better bumper bolting system and seldom comes loose like the ’05 did.

6.  Have your friend grab the handlebar and work them back and forth, look at all the steering components under the engine and make sure there is no play and no loose or worn out rod ends or fittings. Review the Polaris bulletins and ask if the update was done to the lower steering stem Heim Joint. Make sure there is no play in the bottom steering stem joint and the nut is not loose, see bulletin.  The bottom Heim joint on the steering post is very susceptible to coming loose and or wearing out, it must be checked.

7.  Look at Air Box Boots and make sure the update was complete, refer to the Polaris Bulletin, ’05 only.

8.  Look for excessive fuel, grease, grime and dirt in the engine compartment and under the engine. This will give you a good idea how well the sled was taken of, if it is nasty under the engine you will not be able to spot any cracks or damage that should have been repaired.

9.  Check the drive and driven clutches for wear, ask what springs are in them and if they are Titanium, if they are not ask how many hours or laps are on the steel springs. This will give you an idea how worn out they are. If you are not going to SnoX seriously then this should not be much of a problem but you should ask anyway. Ask if the stock weights and Helix are still in the clutches.

10. Do a compression check. This motor stock should have 150 to 160 PSI of cranking compression or there may be excessive ring wear. If you do not have a compression tester you should get one or ask them what the compression is. This is a race fuel only motor and will need to be set up with the low compression head and clutch tune up to be trail ridden. Low Compression kit available from Polaris for about $140 total.

Ask if the Hot Pipe "Dragon Button" works and how much it was used.  This button should not be used at all for trail riding and damages the reeds (even the updated reeds) if used excessively. If the hot pipe button does not work that is a good thing.

11. Ask when the reeds were changed last. Excessive use of the Hot Pipe button does serious damage to the reeds.

That is about all under the hood.

Ask if you can turn the sled on its side to check out the Skid.

Turn Off the fuel valve and Shut the hood and bungy it down. Flip the sled on either side and make sure one ski is touching the ground, it should rest on the handlebars and the side panel and one ski, you may have to put a block of wood or something under the handlebars but the idea is to unload the suspension components.

1.  Grab the ski from the side with the ski bottom toward your waste and work the spindle forward and back. there should be no play at all in the A-Arms or spindle, Check the upper A-Arm attachment points, this is a very high wear area and if there is wear it will affect the handling adversely.

2.  Now try to turn the ski left and right with the bottom ski securely on the ground, if there are any loose or worn bushings there will be some slop on the front end. There should be NO slop at all, if there is excessive movement in this test the sled will dart excessively above 50
MPH.

3.  Check all the A-Arm mounting points where they mount to the bulkhead. This is a very high stress area. Make sure the Polaris update was completed to the A-Arm mounting point, ’05 only.  The steel plates that rivet to the aluminum bulkhead come loose after some pounding.  These rivets should be checked closely, you will be able to slip your fingernail under the head of the rivet if it is loose.  Look at all the rivets that mount these brackets to the bulkhead and try to determine if any are loose or if any were replaced.  If these rivets loosen up you will have serious problems with your front end.  Also look for any cracks where the aluminum tabs are welded to the bulkhead, this is a common area for cracks if the sled was raced hard.

4.  Look for any racing scars and damage under the bulkhead. Nothing should be cracked or damaged, ask if they had to make any repairs in this area.

5.  Grab the ski and try to compress the ski with your waste. grab the top of the shock with your fingers at the upper shock mounting point. Work the shock up and down (just a 1/2" is enough) try to feel for slop and wear in the upper and lower shock mount (there is a bearing on each end of the shock you are trying to determine if the bearing is worn out). those shock bearings cost about $20 each (2 per shock = $40) and they wear out if pounded.

6.  Ask when the shocks were serviced last and if they would be willing to freshen the shocks if you buy the sled. I will service the shocks for $25 each including oil but not any damaged parts.  The shocks are very tough and there is not likely any damaged parts.  The ’06 front shocks are a little better than the ’05 but both perform good when set up properly.

7.  Look for the tattle tale o-ring on the polished shaft of the shocks. It will likely be at the top of the polished shaft, this tells you if the shock was bottomed out (they bottom out all the time this is normal). If the O-ring is missing the shocks may have been bottomed excessively. This is not unusual but it just shows how hard the sled was ridden. Our IQ's spit the O-rings all the time but we pounded them hard, just part of racing. The O-ring is not necessary for the shock to perform properly it just tells you how much of the suspension you are using.

8.  Look at the skags and ski bottoms, this will give you an idea how the sled was ridden. Skis and skags are replaceable so some damage is no big deal it just gives you an idea what the sled went through.

9.  Go to the rear suspension and grab and push around on every component looking for anything loose. Push and grab with some muscle, these parts are under pressure and if you dont put some effort into moving them around you will miss something.

10.  Now, use your friends help, find the pivot point where the front arm bolts to the slide rail there is a bolt and bushing there, kind of behind the torsion spring perch. Have your friend push in on the track with his knee and try to compress the front arm of the skid, move this in and out as much as possible (about 1/2" is all that is needed). Put your fingers on the pivot point and check for ANY slop or unnatural movement, this is a very high wear point and it is very likely this bushing is worn out. The rail could also be damaged here. Dont be a wimp on this one, make sure your buddy is compressing the arm in and out a little and feel for a worn pivot point. If there is any slop here you have problems and it is likely the rails have been damaged. Ask them if they have had any problems with this area, if they say no then it is for sure worn out and should be disassembled for further inspection. If they say yes then ask them what they did to fix the problem. EVERY Polaris that is SnoX'd has this problem unless it was fixed properly or maybe a little girl was riding it, but this must be checked.

Look under the rest of the rear skid for obvious damage and wear.

Flip the sled on the other side and check everything you just got finished checking on side one. Sometimes one side will be worn and the other will not.

 

11.  The IQ seat is very susceptible to the front tabs breaking off and making the seat loose at the front.  This is no big deal but if the tabs are broken the seat front will be loose and may flop around.  I have seen many different fixes to this problem but I think the best is a webbed strap that goes over the seat and attaches to the tunnel with screws or bolts.

 

12.  Up and down movement in the steering post is normal as long as it is about Ό” or less.  Don’t worry about this but be sure and check the bottom nut as per the Polaris tips.  This bottom nut must be tight and should be checked a few times after you ride the sled to make sure it is not loosening up.

 

13.  The steering post has a large Heim Joint at the bottom and this should be checked regularly to make sure it has not loosened up.  You should use Red Locktite on this nut, see Polaris Tips for more Info.

14.  The rear skid on the ’05 will normally have a little slop in it when you push down on the bumper.  Heavier torsion springs reduce this slop but do not eliminate it completely.  The rear skid of the ’06 performed better because of the revised mounting location and the different front track shock.

 

15.  The ’05 has problems with the plastic side panel by your right knee.  If the sled was ridden hard the plastic will be melted a little from the muffler pipe.  This isn’t a big issue and the ’06 bracket can be riveted in place to prevent this. 


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